dddhhhThe KINGREAL SLITTING heavy gauge cut to length line has been completed and is awaiting in-person inspection by an Indonesian customer. This article details how KINGREAL SLITTING staff warmly welcomed the Indonesian customer, conducted a machine trial, and packaged and shipped the heavy gauge cut to length machine.dddhhh
Heavy Gauge Cut to Length Line Trial
Earlier this year, an Indonesian customer was invited by KINGREAL SLITTING to personally inspect the completed heavy gauge cut to length machine. The crew first showed the customer around the workshop upon arrival, highlighting the several components of the heavy gauge cut to length line.The customer measured the length and width of each component with a ruler to guarantee it matched the design specifications, painstakingly examined the heavy gauge cut to length machine.
〡Heavy gauge cut to length line operational testing
The Indonesian customer then started to power on the heavy gauge cut to length machine and officially evaluated the operating performance of the heavy gauge cut to length line.The Indonesian customer carefully loaded stainless steel, silicon steel, cold-rolled steel, hot-rolled steel, and PPGI to guarantee the heavy gauge cut to length machine could keep accurate cutting precision when processing several metallic coils. Following testing, this heavy gauge cut to length line showed great cutting ability, stability independent of the kind of metal coil being worked, and guarantee of the following high-precision standards:
Length Tolerance: L = 2M ≤ ±0.3mm (2.0mm)
Diagonal Tolerance: L = 2M ≤ ±0.5mm (2.0mm)
After processing metal coils of different thicknesses, the Indonesian customer confirmed that this heavy gauge cut to length line can accurately cut coils in the thickness range of 6-25mm. This made them very excited because KINGREAL SLITTING heavy gauge cut to length machine can meet their diverse production needs.
On-site heavy gauge cut to length machine testing fully simulated real-world processing conditions. The Indonesian customer's top requirement for KINGREAL SLITTING was fully automated and efficient production. During the on-site trial, he witnessed the stable and efficient operation of the heavy gauge cut to length line, which includes precision components such as the decoiler, leveling machine, flying shearing system, scrap collection device, conveyor belt, and stacker. Just put production variables on the PLC control panel, the heavy gauge cut to length machine runs itself, needing neither human involvement.
〡Conference room verification and agreement
After the trial, KINGREAL SLITTING staff and the Indonesian customer went to the conference room to verify the basic heavy gauge cut to length line parameters. The following are the parameters agreed upon by both parties:
〡Material:
| Material | Stainless steel, silicon steel, cold-rolled, hot-rolled, PPGI, etc. |
| coil plate thickness | 6-25mm |
Coil plate width | 300-1600mm |
Coil outer diameter | ≤Φ2000mm |
Coil inner diameter | Φ508mm,Φ610mm |
| Max coil weight | 25T |
Mechanic properties | Yield strength σb≤510N/mm2 Tensile strength σs≤780N/mm2 |
Cutting length | Stacker1, 300-3000mm/ stacker2, 400-6000mm |
Cutting length tolerance | L=2m≤±0.3mm(2.0mm) |
| Diagonal length tolerance | L=2m≤±0.5mm(2.0mm) |
| leveling precision | ≤±1.2mm/m2 |
| Stacking height | Include cushion wood 700mm, max 5T. |
| Cutting burrs | Thickness ≤1.0mm, ≤0.03mm Above 1.0mm, burrs ≤ 3% of thickness |
| Stacking precision | Deviation between layers: ≤1.0mm in width, ≤1.5mm in length Deviation in stacking height ＜3mm for 500mm height |
| Edge trimming width | 3-8mm |
Cutting speed | 0-60m/min Sheet length(mm) cutting times(pcs/min) ·1000mm 50pcs ·2000mm 30pcs ·3000mm 20pcs ·4000mm 15pcs ·6000mm 10pcs |
Threading speed | 0~15m/min |
| Total power | ~350Kw |
In the conference room, KINGREAL SLITTING staff agreed with the Indonesian customer on the delivery time and subsequent heavy gauge cut to length machine installation details. After the heavy gauge cut to length line arrives at the Indonesian customer's factory, KINGREAL SLITTING engineers will personally install it.
Heavy Gauge Cut to Length Machine Packaging Process
KINGREAL SLITTING carefully packed every part of the heavy gauge cut to length machine before it was ready for shipment. Different packing techniques appropriate for the particular features of each part were employed to guarantee it would not be destroyed in transit: bubble wrap and wooden crates among them. KINGREAL SLITTING crew snapped several pictures and movies while packing, then quickly delivered them to the Indonesian customer to provide him with up-to-date heavy gauge cut to length line news. Following packing, KINGREAL SLITTING personnel used a crane and forklift to position the several machine parts inside the container before meticulously verifying the checklist to make sure no components were missing.
KINGREAL SLITTING personnel checked the shipping port with the driver to guarantee correct transportation arrangements after verifying all components were present. Every feature was meticulously examined to make sure the heavy gauge cut to length machine reached the Indonesian customer’s factory without a hitch. The commissioning and delivery of the KINGREAL SLITTING heavy gauge cut to length line fully demonstrates KINGREAL SLITTING commitment to its Indonesian customers and its professional service. Every step reflects its commitment to precision and efficiency. With this highly efficient heavy gauge cut to length machine successfully delivered to Indonesia, KINGREAL SLITTING looks forward to providing its customers with even more efficient production capabilities and boosting their market competitiveness.
Through this collaboration, KINGREAL SLITTING not only showcases the advanced technology and superior performance of its heavy gauge cut to length line, but also further strengthens its partnership with its Indonesian customers. Going forward, KINGREAL SLITTING will continue to provide high-quality, efficient heavy gauge cut to length machine solutions to customers worldwide, contributing to the development of the construction and manufacturing industries.
