Taille de l'entretoise Φ200×Φ160×7
Rouleau intermédiaire Élévateur vertical
Type de plaque de pression La plaque de pression est entraînée par un cylindre pour obtenir la tension de pression vers le bas idéale
5/Rembobinage hydraulique pour la ligne de refendage de bobines de silicium
L'enrouleur de la machine de refendage d'acier au silicium est l'équipement principal à la fin de la ligne de traitement de refendage, qui est utilisé pour rembobiner la bande étroite d'acier au silicium fendue en bobines et assurer la propreté, la stabilité de la tension et la qualité de surface des bobines.
Le dispositif de refendage et de rembobinage d'acier au silicium utilise un système de tension en boucle fermée à servomoteur ou à réglage pneumatique pour maintenir une tension constante pendant le processus d'enroulement et éviter ainsi les fluctuations de tension de la tôle d'acier au silicium dues aux bords ondulés ou au glissement. Il utilise un enrouleur hydraulique ou un arbre d'expansion pneumatique pour maintenir la bobine d'acier au silicium. Le diamètre maximal de la bobine peut atteindre Φ600-1700 mm. La base de support est fixée par un manchon à travers une plaque verticale, et certains équipements robustes sont équipés d'une tige télescopique réglable en hauteur pour soutenir la bobine.
Capacité de charge 15T
| Diamètre intérieur de la bobine d'acier Φ508 mm | Matériau de l'arbre principal 42CrMo | Plaque arquée de bobine en acier 55# trempé et revenu, surface chromée dure |
Mâchoires de serrage Expansion et contraction entraînées par cylindre | Diamètre extérieur de la bobine d'acier MAX : Φ1800 mm | Plaque de poussée entraînée par cylindre |
Système de freinage Frein à disque | Puissance du moteur principal AC110Kw | Ligne d'emballage de bobines en option pour ligne de refendage de bobines de silicium |
KINGREAL SLITTING peut fournir aux clients des lignes de mise en balles de bobines entièrement automatisées pour aider les usines de traitement de bobines à réaliser des processus de mise en balles automatiques, du traitement des bobines au regroupement et au transport après l'achèvement du traitement secondaire, et pour améliorer la productivité et la précision du traitement des bobines.
La ligne de mise en balles de refendeuse de métal entièrement automatique mise en application de production peut aider les usines de traitement de bobines à améliorer la compétitivité du marché, pour obtenir des avantages de production à plus long terme ! | Item | Qty |
| 1 | Coil-loading trolley | 1 set |
| 2 | Cantilever Decoiler + Coil Supporting Arm | 1 set |
| 3 | 1st Loop bridge | 1 set |
| 4 | Side guiding and correcting machine | 1 set |
| 5 | Main slitting machine (Disc type) | 1 set |
| 6 | Coil-edge scraps coiling machine (Vertical type) | 1 set |
| 7 | 2nd Loop bridge | 1 set |
| 8 | Tension Device | 1 set |
| 9 | Hydraulic Re-coiler with separating frame | 1 set |
| 10 | Coil-discharging trolley | 1 set |
| 11 | Coil-supporting arm for Recoiler | 1 set |
| 12 | Hydraulic system | 1 set |
| 13 | Pneumatic system | 1 set |
Technical Specification Of CRGO Silicon Steel Coil Slitting Machine
No. | Item | Technical Parameters |
| 1 | Material | CRGO, CRNGO |
| 2 | Thickness | 0.2-0.6mm |
| 3 | Material width | 300-1250mm |
| 4 | Max weight of coil | 15T |
| 5 | Production speed | (Material thickness 0.2-0.6mm): 0-200m/min (stepless speed regulation) |
| 6 | Threading speed | 0-15m/min |
| 7 | Power supply | 415V/50Hz/3Phases |
| 8 | Installed capacity | About 230KW |
Main Component Details Of Silicon Coil Slitting Line
1/Cantilever Decoiler For Silicon Steel Slitting Line The decoiler of a silicon steel slitting machine is one of the core components of a slitting and processing line, mainly used to unwind silicon steel coils and transport them stably to the subsequent slitting process. The decoiler hydraulically or mechanically fixes the silicon steel coil and releases the material by rotating it to ensure a smooth unwinding of the strip in the rolling direction and to avoid magnetic property degradation due to grain orientation misalignment.
The Silicon Steel Slitter decoiler is integrated with an EPC system, which detects strip deflection through sensors and adjusts the position of the decoiler to ensure that the slitting direction is consistent with the grain orientation of the silicon steel, to meet the high-precision requirements of transformer core lamination.
Load-bearing capacity 15T Inner diameter of steel coil φ508mm Outer diameter of steel coil MAX: Φ1800mm Tension generation Disc brake generates tension Unwinding power AC15Kw motor |  |
2/Side-Guiding Device And Pinch Feeding Machines
CRGO silicon steel coil slitting line side-guiding device and Pinch feeding machines is the core component for accurate positioning and stable material transportation in slitting lines. Side-Guiding Device Automatically adjusts the transverse position of the strip by monitoring the edge position of the silicon steel strip in real time to ensure that the slitting direction is consistent with the grain orientation, avoiding magnetic property degradation or slitting width overshoots due to deviation.
Pinch Feeding Machines provides constant tension by pinching the silicon steel strip with the upper and lower rollers, preventing material slippage or necking, and safeguarding the The slitting speed and slitting width of silicon steel coil are consistent.
Panel width Max 1250mm Width adjustment method Adjustable left and right by hand wheel Vertical roller material GCr15 steel Clamping roller Φ140mm×1300mm, with motor feeding |  |
3/Main Coil Slitting Machine The main slitting knife holder device of silicon steel slitting machine is the core component of slitting processing, and its design directly affects the accuracy, efficiency and material utilization of silicon steel coil slitting. The main slitting knife holder device of silicon steel slitting machine solves the problems of precision, efficiency and material damage in the slitting of silicon steel sheet through high rigidity structure design, precision adjustment system and elastic buffer technology.
Silicon steel slitting machine knife seat on both sides of the set of guide shaft and support springs, through the spring elastic contact with the second and third bar seat, to absorb the impact of the shear process, to avoid deformation of the material. At the same time, it is equipped with buffer components to regulate the shearing pressure, which is suitable for processing silicon steel sheets of different thicknesses.
Slitting speed 200m/min Cutter shaft diameter Φ140mm×1300mm Material 42CrMo Main motor power AC75Kw motor Mobile arch motor Installed outside the frame does not affect the knife installation |  |
4/Separator and Tension Device
Separator and Tension Device are the core component to ensure silicon steel slitting accuracy and material stability, and its design needs to combine the brittleness and magnetic anisotropy of silicon steel material with the demand for high-precision slitting. The slit silicon steel strips are separated from each other by means of guide rollers, guide plates or staggered shear wheels to avoid entanglement or friction and to ensure a neat winding.
Silicon steel slitting and rewinding requires a closed loop tension control system with disc brakes or pneumatic adjustment to maintain constant tension during unwinding, slitting and rewinding to prevent wavy edges, slippage or necking.
The Separator of a silicon steel slitter guarantees the neatness and surface quality of the slit strips through physical separation and guided guiding, while the Tension Device relies on closed-loop control and dynamic adjustment to solve the problem of material transportation stability.
Spacer size Φ100×Φ200*3 Spacer size Φ200×Φ160×7 Intermediate roller Vertical lift Press plate type The pressure plate is driven by a cylinder to achieve the ideal downward pressure tension |
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5/Hydraulic Rewind For The Silicon Coil Slitting Line
The winder of the silicon steel slitting machine is the core equipment at the end of the slitting processing line, which is used to rewind the slit silicon steel narrow strip into coils and ensure the neatness, tension stability and surface quality of the coils.
Silicon steel slitting and rewinding device through the servo motor-driven or pneumatically adjusted closed-loop tension system to maintain constant tension in the winding process, to prevent the silicon steel sheet due to fluctuations in tension produced by the phenomenon of wavy edges or slippage. It adopts the hydraulic expansion and contraction reel or air expansion shaft to hold the silicon steel coil, the maximum diameter of the coil can reach Φ600-1700mm, the support base is fixed with the sleeve through the vertical plate, and some of the heavy-duty equipment is equipped with the height-adjustable telescopic rod to support the coil.
Load-bearing capacity 15T Inner diameter of steel coil Φ508mm Main shaft material 42CrMo Arcuate plate of reel 55# steel quenched and tempered, hard chrome plated surface Clip jaws Cylinder driven expansion and contraction Outer diameter of steel coil MAX: Φ1800mm Push plate Cylinder driven Brake system Disc brake brake Power of main motor AC110Kw motor |
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Optional Coil Packing Line For Silicon Coil Slitting Line
KINGREAL SLITTING can provide customers with fully automated coil baling lines to help coil processing factories realize automatic baling processes from coil processing to bundling and transporting after the completion of secondary processing, and to improve the productivity and precision of coil processing.
Fully automatic metal slitter baling line put into production application can help coil processing factories to improve market competitiveness, to obtain more long-term production benefits!
1. Ligne de refendage de différentes épaisseurs Ligne de refendage de bobines d'acier léger Machine de refendage de métaux de calibre moyen Lignes de refendage de bobines à usage intensif 2. Ligne de refendage de matériaux différents Lignes de refendage en acier inoxydable Lignes de refendage de bobines de silicium 3. Différentes configurations de machine de refendage de bobines Ligne de refendage de bobines à double tête de coupe Machine de refendage de bobines de tension de courroie
Veuillez nous envoyer les exigences suivantes et nous vous contacterons dans les plus brefs délais pour créer un nouveau programme de devis pour vous - Matériau de la bobine - Épaisseur de la bobine - Largeur de la bobine - Poids de la bobine - Largeur de la fente - Vitesse de coupe
1. Machine à dérouler 2. Tête de coupe double 3. Station de tension de courroie 4. Emballage automatique Lin pour la bobine fendue
